Germ-Allcard Wirol 2200 is a fully synthetic, high-lubricity wire drawing fluid, formulated for drawing intermediate, fine, and superfine wires, down to diameters as small as 0.007 mm (60 AGW). Its clean-running, high-performance formulation is particularly well-suited for:
- Plated wires (tin, silver and nickel)
- Precious metals
- Copper and copper alloy wires
- Applications in telecommunications, electronics, and medical technology
Whether you’re running high-speed machines or producing ultra-thin wire for high-spec applications, Wirol 2200 ensures consistent performance and operational efficiency.
A Legacy of Innovation
The story of Germ-Allcard dates back to the late 1800s, with Germ Lubricants and the development of early Wirol formulations. Over the decades, the expertise matured through collaboration with pioneers like H.G. Allcard and culminated in the integration with Q8Oils in 1989. This legacy provides a solid foundation of knowledge, craftsmanship, and innovation that continues to shape products like Wirol 2200.
Why Choose Wirol 2200?
This isn’t just another lubricant—it’s a tool for smarter, cleaner, and more reliable production.
Key Benefits:
- High lubricity for improved die life: On harder materials, such as nickel plated copper, Wirol 2200 has demonstrated measurable savings by extending die life.
- Exceptional Cleanliness: Leaves no residue on the wire—critical for applications where surface cleanliness is paramount.
- Cleaner Machinery: Reduces fluid build-up inside equipment, minimizing unplanned downtime and maintenance.
- Superior Filtration Compatibility: Stable in systems using 1-micron filtration, allowing for tighter process control and cleaner operations.
- Extended Solution Stability: Offers long bath life under controlled conditions, though performance should be regularly monitored.
Points to Consider in Implementation
While Wirol 2200 delivers clear performance advantages, optimal integration requires attention to a few operational factors:
- Machine Type
This is a very clean and high-performance product, some older machines may not see the same benefits of utilizing such synthetic solution technology. Consult your Q8Oils representative to be sure this technology is best for your application. - Product Lifecycle Monitoring
To keep your fluid running as long as possible we recommend regular fluid performance monitoring. - Safe Handling
Some metals require higher concentrations to achieve optimal performance, though it’s important to note that excessively high concentrations may increase the risk of skin irritation. Always follow Q8Oils’ safety guidelines. - Recommended emulsion temperature: 42–45°C.
Conclusion: Performance Meets Precision
Germ-Allcard Wirol 2200 is the result of a unique synergy between tradition and technology. For wire manufacturers seeking to improve productivity, product quality, and cleanliness, Wirol 2200 offers a measurable competitive advantage. If you’re considering a process upgrade—or specifying a new production line—Wirol 2200 should be on your radar.
Want to explore what Wirol 2200 can do for your operations?
Contact Q8Oils today for more information or to request a trial.
